Even the most robust silos eventually show signs of wear. Corrosion, leaks, outdated components, and structural fatigue can all put safety, capacity, and compliance at risk. While full replacement is sometimes necessary, it’s often expensive, time-consuming, and disruptive.
That’s why silo refurbishment is a practical and cost-effective solution. We refurbish and upgrade existing silos, including Brice-Baker models, using durable materials, protective coatings, and modern engineering techniques. Refurbishing silos extends the life of your infrastructure, improves safety standards, and helps you meet operational goals without starting from scratch.
Why Choose Silo Refurbishment Over Replacement
Replacing a silo can take weeks, and the costs extend far beyond just the new structure. Refurbishment allows us to reinforce what’s already there, saving time and reducing disruption to your operations.
A professional refurbishment helps protect against future damage, ensures compliance with updated safety regulations, and brings ageing equipment in line with today’s standards. For sites using Brice-Baker silos, refurbishment offers a second life for proven storage systems, with upgrades tailored to the specific build and environment.
When to Consider Refurbishing Silos
Knowing when to take action helps prevent expensive emergency repairs. Common warning signs include surface corrosion or rust that may signal deeper damage, leaks caused by water ingress or failing seals, and signs of structural weakness such as panel distortion or unsteady support legs.
Other indicators might include outdated access points or missing safety features, which could affect compliance. If your silo shows any of these issues, it’s time to plan a refurbishment before small problems become serious.
What’s Included in Franklin Hodge’s Silo Refurbishment Service?
Every project starts with a visual inspection to assess the current condition. Where needed, we use non-destructive testing to check structural integrity without dismantling the silo. This allows us to build a clear plan around your site’s needs. Our services include:
- Non-Destructive Testing (NDT): For internal and structural condition assessment without needing to dismantle the silo.
- Structural Repairs: Reinforcement of legs, bracing, and load-bearing elements.
- Panel Replacement: Bespoke G600 hot-dip galvanised steel panels designed to match or enhance existing structure.
- Powder-Coated Protection: Corrosion-resistant and weatherproof coatings applied for long-term durability.
- Final Inspection and Documentation: Post-refurbishment reports to support compliance and future maintenance schedules.
Our engineers assess and restore silos with minimal impact on your site, and always with the long game in mind. Our refurbishment approach is designed to work around your schedule, minimising site impact and keeping operations on track.
The Refurbishment Process
Every Franklin Hodge silo refurbishment is structured to deliver maximum value with minimal disruption:
1. Initial Site Inspection
Our team visits your location to assess the silo’s current condition and determine the scope of work required. Where necessary, ROV or drone support is used for safe, high-level inspections.
2. Repair & Upgrade
We carry out structural repairs, panel replacement, bracing enhancements, and seal replacements using industry-grade materials like G600 galvanised steel.
3. Protective Coating
Once structural integrity is restored, we apply powder-coated finishes to ensure resistance to weather, abrasion, and corrosion.
4. Final Review
We finish with a detailed quality check and provide a comprehensive report to support asset records and compliance tracking.
The entire process is handled in-house, no third parties, no delays.
Why Our Approach to Refurbishing Silos Delivers Results
We’ve worked on hundreds of silo systems, and our team includes in-house experts with specific knowledge of Brice-Baker builds. That allows us to spot risks others might miss and deliver targeted upgrades that make a lasting difference.
We use G600 galvanised steel as standard, providing stronger protection than most industry materials. All work is completed in line with UK health and safety standards, covering everything from access to structural safety.
We also use 3D modelling in the planning stage to ensure every replacement or upgrade fits first time. This precision helps reduce downtime and keeps your project moving quickly.
Is Your Silo Due for a Refurbishment?
If you’ve noticed rust, leaks, or signs of ageing, don’t wait until there’s a serious failure. A planned silo refurbishment can protect your investment, maintain safety, and add years of reliable use to your system.
We provide a complete service tailored to your operational needs, from initial inspection to final report. If you’re ready to discuss a strategy for refurbishing silos on your site, our experts at Franklin Hodge are here to help.
